Semiconductor and Electronics Plating Solutions
Engineered precious metal plating for high-reliability electronic components, semiconductor devices, and advanced interconnect systems
What Is the Semiconductor and Electronics Industry and Why Plating Matters?
The semiconductor and electronics industry enables everything from consumer devices to advanced computing, aerospace systems, and industrial automation. Semiconductor electronics plating plays a critical role in these systems by enabling conductivity, corrosion resistance, solderability, and wear protection without increasing component size or complexity.
Metal plating plays a critical role in these systems by enabling conductivity, corrosion resistance, solderability, and wear protection without increasing component size or complexity.
Key Functions:
- Electrical conductivity and signal integrity
- Corrosion and oxidation resistance
- Solderability and bondability
- Wear resistance for contact surfaces
- Thin, uniform coatings for miniaturized components
Precious Metal Plating for Electronics Applications
ProPlate provides a range of precious and specialty metal finishes designed to meet the performance demands of semiconductor and electronic components.
Gold (Au)
- High conductivity
- Corrosion resistance
- Wire bonding compatibility
Palladium-Nickel (PdNi)
- Cost-effective gold alternative
- Wear resistance for contacts
Silver (Ag)
- Conductivity
- RF and high-frequency applications
Nickel (Ni)
- Barrier layer
- Wear resistance
Copper (Cu)
- Base layer / conductivity enhancement
Rhodium (Rh)
- Hard, wear-resistant
- High durability contact surfaces
Have questions about plating for your semiconductor or electronics application? Our experts can help.
Semiconductor and Electronics Components We Support
Slip Rings • Plungers • Antennas • Radar • Domes • Satellites • Rings • Guidance Systems • Communication Systems • Fiber Optics • Deep Drawn Parts • Stamped Parts • Precision Machined Parts • Opto-Electronics • Test Probes • Tubular Connections • Clips • Electrodes • Interconnects • Power Modules • Contact Strips • Ferrules • Sensors • Circuit Boards • Probes • Wires • Sleeves • Servo-Motor Components • Microwave Components • Test Equipment • Microelectronics • Vacuum Electron Devices • Screws • Fasteners • Contacts • Plugs • Tabs • Cups • Springs • Rivets • Reflectors • Tubes • Disks • Radar Arrays • Cans • Sockets • Chassis • Strips • Leads • Satellite Housings • Avionics • Connectors • Coils • Terminals • Missile Components • Aircraft Engine Parts • Detonators • Brackets • Housings • Lugs • Plates • Inserts • Washers • Engine Bearing Cages • Heat Transfer Systems • Rotary Housings • Pins • Heat Sinks • Bushings • Covers • Optical Devices • Electrical Hardware • Nuts • Shields
ProPlate’s Plating onto Plastics capabilities are also available for semiconductor and electronics applications, including spring probes, pogo pins, compression test sockets, LGA sockets, board-to-board connectors, and EMI/RFI shielding on molded or machined housings.








Engineering Challenges in Semiconductor and Electronics Plating
Semiconductor and electronics components operate under demanding electrical, thermal, and mechanical conditions. The following are the most common engineering challenges ProPlate addresses for this industry.
| Key Challenges | ProPlate Solution |
|---|---|
| Interconnect reliability and corrosion of contacts, bonding pads, and lead frames | Selective plating with gold, palladium, or nickel to protect sensitive surfaces from oxidation and maintain long-term electrical stability |
| Signal integrity in high-frequency and RF applications | Selective plating with highly conductive silver or gold on bonding pads, contact points, and micro-interconnects to reduce signal loss |
| Thermal management in high-performance processors and power electronics | Silver plating on critical surfaces to improve heat dissipation and protect components from thermal damage |
| Wear and durability of connector contact surfaces under repeated mating cycles | Gold or palladium-nickel plating on connector pins and contact surfaces to increase hardness and reduce wear |
| EMI and RFI shielding in high-density electronic assemblies | Nickel, copper, or silver plating on molded or machined housings to shield critical components from electromagnetic interference |
| Solderability of PCB components and semiconductor assemblies | Gold, silver, or tin-lead plating to improve wettability and solder joint reliability during assembly |
| Hermetic sealing requirements for feedthrough connectors | Selective plating with gold, rhodium, platinum, or palladium-nickel applied precisely to lead pins before or after the sealing process |
| Electromigration in advanced-node metal interconnects | Copper plating to create stronger, more robust interconnects that resist migration under high current densities |
| MEMS and mechanical component durability under wear, vibration, and repeated mechanical stress | Nickel or gold plating to improve hardness, reduce friction, and ensure components withstand physical stresses in automotive, aerospace, and wearable electronics |
For components requiring hermetic seal integrity, ProPlate’s selective plating processes comply with MIL-STD-883 hermetic seal testing requirements. For EMI and RFI shielding applications, learn more about IEEE electromagnetic compatibility standards.
Proven Results in Semiconductor and Electronics Applications
Gold Plating for Hearing Aid Battery Contacts
Gold and nickel plating were applied to beryllium copper battery contacts used in hearing aids, where small, delicate geometries made traditional plating methods unsuitable. ProPlate developed a custom racking system and process to prevent part damage while achieving tight thickness tolerances at high volumes. The result was a significant increase in productivity, reduced handling, and consistent plating performance across all components.
The Product: Hearing Aid Battery Contacts
An OEM designed a component that served as a battery contact within a hearing aid. Fabrication of the part would be by progressive die stamping. The contact would be made from Beryllium Copper and plated with Nickel and Gold. The contact was small and contained a variety of fragile features. Initial experience revealed that traditional barrel plating techniques were causing shape damage to the part. The OEM authorized a change to the stamping die in order to produce the part on a strip. However, the volume demand and lack of local plating resources indicated that reel-to-reel plating would not be optimal. It was decided to rack plate 12” strips containing 36 parts per strip.
The Challenge
Traditional “hook-type” plating racks would hold no more than 20-30 strips, which would not provide sufficient productivity to meet volume and price constraints. Also, Gold thickness tolerances were tighter than could be obtained by traditional rack methods. In addition, parts were prone to detach from the carrier strip quite easily.
The Engineered Solution
ProPlate® designed a unique rack system that holds 200 strips per load. Load sizes increased 10x to 7200 pieces from 720. Additional rack and bath engineering optimized plating thickness distributions within the narrow customer tolerance band. Custom, reusable containers were developed for part/strip transportation. These reusable containers were made of open mesh Stainless Steel, permitting pre-heat treat de-greasing, heat treating, and post-heat treat de-scaling all to occur without removing part/strips, reducing part handling from six events to two events. Post-plating packaging was developed to further protect individual strips during transport to hearing aid assembly.
Benefits:
- Reduced Labor
- Increased Productivity
- Eliminate Waste
- Consistent Thickness
Selective Gold Plating for Electrical Test Probes
Gold plating was required inside the tube of electrical test probes to ensure reliable conductivity, while avoiding unnecessary plating on external surfaces. ProPlate developed a high-throw gold plating process to achieve uniform internal coverage without over-plating. The result was consistent electrical performance, reduced material costs, and elimination of waste from nonconforming parts.
The Product: Electrical Test Probes
A spring-loaded plunger, known as an electrical test probe, is used to test circuit board electronics. This component requires the application of gold to conduct electricity in its use. Fully assembled, the probe includes a tube, spring, and plunger,
The Challenge
The specification called for a consistent coating of Gold inside the tube, which is required for electrical conductivity. The outside of the tube did not require Gold. Due to the difficulties in achieving Gold uniform thickness throughout the inside of a tube, conventional plating can drive costs as high as ten times that of the original specifications. In order to meet the plating specifications while still controlling costs, a unique Gold chemistry and plating process was required.
The Engineered Solution
ProPlate® worked closely with the engineers at the manufacturer to determine requirements for manufacturing and Gold plating requirements for conductivity. After a complete analysis of the manufacturing process, a recommendation was provided. With ProPlate’s® expertise in plating chemistry, they designed a customized, repeatable process to plate Gold on the tubes with a “high throw” chemistry. This allowed them to ensure uniform thickness of Gold plating inside the tube while controlling the costs of potential over-plating. The OEM was able to eliminate the cost of disposing partial plated parts while also reducing the material cost of over plating the parts.
Benefits:
- Reduced Material Costs
- Electrical Conductivity
- Eliminate Waste
Featured Article:
The Technology of Tiny Parts-Products Finishing-ProPlate Precision Plating
Rhodium Plating for Electrical Contacts, PCBs & Semiconductor Components
Rhodium plating was applied to electrical contacts, semiconductor components, and PCB applications requiring extreme durability, conductivity, and corrosion resistance. ProPlate developed tightly controlled plating processes and in-house chemistry management to ensure uniform deposition on complex and high-value components. The result was consistent, high-performance coatings with exceptional wear resistance, electrical reliability, and long-term stability in demanding environments.
The Product: Electrical Contacts, PCB’s & Semiconductor Components
Rhodium is a silver-white color, chemically inert, hard transition rare earth metal. It is a member of the Platinum group, along with Iridium, Osmium, Palladium, Platinum, and Ruthenium. Industrial Rhodium is particularly precious since it is typically acquired as a byproduct of refining other metals, such as Copper and Nickel. In nature, it is found with other Platinum group minerals and metals. With the combination of unique characteristics, Rhodium is commonly used as an electrical contact material for electrical contacts, semiconductor wafers, printed circuit boards (PCBs), and other mission-critical components.
The Challenge
Rhodium has a high barrier to entry due to initial costs, with a high cost of failure. Due to Rhodium’s inertness, once plated, it cannot be chemically removed for in-process re-work like other precious metals are able to. Companies looking to electroplate Rhodium on high value parts need to consider the high risk of failure due to the steep learning curve when developing proper electroplating techniques with Rhodium. For this reason, there is a shortage of Rhodium platers with experience and adequate capabilities to serve the market demand for challenging electroplating projects.
The Engineered Solution
Semiconductor electroplating typically has precise requirements such as flatness of base material wafers or precise diameters of the interconnected pins for hermetically sealed connectors, with equally tight plating tolerances for the plating thickness and uniformity deposited to the flat wafers or precise diameter electrical connector pins. Often, these wafer assemblies have miniature features such as numerous small wires and stacked chips compacted onto a small wafer diameter which requires only selective areas of the assembly plated. Other applications include contact pins assembled in a hermetically sealed connector build that requires selective plating at the ends of the pins and specifies a very uniform plating deposit due to post-plating hermetic sealing assembly requirements. Thus, process control is critical for plating and especially critical for Rhodium plating to achieve reliable and repeatable outcomes. The plating bath and the parts being processed must be in their purest form, free of dust and particles, and the bath must be frequently maintained and monitored. For this reason, ProPlate® employs an in-house chemistry department so that chemistries can be proactively managed. In contrast, many electroplating companies do not have in-house chemical testing and management capabilities, forcing these plating operations to wait for weeks or months to receive bath test data critical to quality outcomes. ProPlate® has offered customers Rhodium plating services since its inception in 1984, giving them a vast knowledge base of experiences to offer customers unique plating projects and production services.
Benefits:
- Vickers Hardness1246 MPa
- Boiling Point 3227°C
- Corrosion Resistance
- Oxidation Resistance
- Tarnishing Resistance
- Scratch Resistance
- Heat Resistance
- Low Electrical Resistance
- Mechanical Wear
- Chemical Protection
- Electrical Conductivity
- Friction Reduction
Selective Plating for Hermetically Sealed Feedthrough Connectors
Selective plating was required for hermetically sealed feedthrough connectors to maintain seal integrity while enabling electrical conductivity and corrosion resistance. ProPlate developed specialized masking, fixturing, and plating processes to precisely apply coatings only where needed, either before or after the sealing process. The result was reliable hermetic performance, consistent electrical functionality, and repeatable plating outcomes across complex connector assemblies.
The Product: Hermetically Sealed Feedthrough Connectors
Hermetic Seals require leads to be sealed inside of a body/housing. The leads must not be connected to the hermetic seal body but still be able to pass current through the leads. Leads can be sealed within body/housings using either a glass or ceramic seal, with glass-to-metal being the most common feed-through. Due to the temperature of the sealing process for the glass and ceramic hermetic seals, selective plating of the feed-through pins is a critical requirement. Plating of the hermetic seal feed-through connectors can be designed according to the unique project requirement. Dependent upon the requirement of plating and specifications, including chemical or corrosion resistance, electrical conductivity, and thermal conductivity, common finishes include Gold, Rhodium, Platinum, Palladium, and Palladium-Nickel. Feed-through connectors have been proven useful throughout the Medical, Defense, and Aerospace industries as reliable connectors that can withstand harsh environments such as high temperatures, shock, and typical steam or sterilization methods used in medical device industries while insulating and channeling electricity. Glass-to-metal seals are the most common feed-through as it prevents the diffusion of gases that typically result in degradation or malfunctioning of the electrical components of other parts.
The Challenge
Previous technology was exposed to moisture contamination and leakage when the wire was attached to a glass or ceramic sealed pin. The first sealing technology was to mold epoxy to provide a seal. This posed an issue where the leads would encounter the housing and provide a current shortstop. This has been incrementally improved with the development of glass and ceramic fillers to seal the connector leads into the housing without the connection to the housing. Glass-to-metal and ceramic hermetic seals create plating challenges. Due to the melting point of glass and ceramic being higher than the melting point of the plated metals required, the molten material flows out is not able to create a tight bond. The thermal expansion of the glass and metal must be closely matched for the seal to remain in place after cooling. This does not allow leads to be plated entirely before being sealed, or the seal will not have a tight seal. Medical technology requires the dependability of all components reliable encapsulation and to withstand the different environments the device will have to go through, whether it is short or long term use medical device. Most medical connectors need to be sterilizable and autoclavable, and for implantable medical devices, the feed-through must be corrosion-resistant and biocompatible. The challenge of processing a hermetic seal after the sealing process is completed is that most applications cannot tolerate plating on the housing; therefore, selective plating techniques are required for successful outcomes whether the feed-through pins are pre-plated selectively prior to assembly or selectively plated post connector assembly.
The Engineered Solution
ProPlate® has developed a proprietary process to electroplate hermetic seals by using selective masking, racking/fixturing, and plating capabilities. ProPlate® can selectively mask and plate the leads precisely where the plating is required outside of the glass/ceramic seal prior to the sealing process. When the feedthrough goes through the sealing process, the molten seal material can form a tight bond to the raw base material, and the plating is not compromised due to selective plating only being applied in the areas that will not flow out from the sealing process. The plating must be held to a tight tolerance for the sealing operation to succeed. ProPlate® has capabilities to electroplate the leads at either the distal or proximal end and keep the rest of the feed-through pins free from plating, whichever is required, prior to assembly of the hermetic seal. ProPlate® has also developed masking and plating fixtures to allow electroplating of leads that are already sealed within glass or ceramic and outer body of the build, as opposed to pre-plating the leads prior to the sealing activity. Through the utilization of selective masking/plating and racking, ProPlate® has capabilities to form electrical connections to the leads, which results in a body/housing that is free of any plating. These solutions allow the lead pins to be plated before or after the hermetic sealing process, dependent on the customer’s needs.
Applications:
- Multi-Pin Connectors for Endoscopy
- Sterilized Connectors for Surgical Instruments
- Male/Female Contacts
- Implantable Medical Devices
- Sealed Relays
- Vacuum Feed-through
- Injector Tubes
- Thermocouples
- Power Distribution
- Headers
Materials:
- Alloy 52
- Copper Cored 52 Alloy
- Beryllium Copper
- Alloy 42
- Kovar
- Inconel
- Invar
- Stainless Steel
- Molybdenum
Frequently Asked Questions About Semiconductor and Electronics Plating
What metal finishes does ProPlate offer for semiconductor and electronics applications?
ProPlate provides gold, palladium-nickel, silver, nickel, copper, rhodium, platinum, palladium, and tin-lead plating for semiconductor and electronics applications. The appropriate finish depends on the component’s conductivity, wear resistance, solderability, and corrosion resistance requirements. ProPlate also offers plating onto plastics for polymer-based semiconductor and electronics components including spring probes, pogo pins, and EMI shielding housings.
What semiconductor and electronics components does ProPlate plate?
ProPlate plates a wide range of semiconductor and electronics components including electrical contacts, connector pins, test probes, PCBs, semiconductor wafers, hermetically sealed feedthrough connectors, slip rings, antennas, RF components, lead frames, springs, terminals, and EMI shielding housings. A comprehensive list of supported components is available on the Semiconductors and Electronics page.
Can ProPlate plate inside tubes and deep cavities for electronics applications?
Yes. ProPlate has developed high-throw plating processes specifically for achieving uniform metal coverage inside tubes and deep cavities where conventional plating cannot reach consistently. The gold plated electrical test probe case study is a documented example where ProPlate developed a custom high-throw gold chemistry to plate uniformly inside tubes while controlling external over-plating and material costs.
What is selective plating and why is it important for semiconductor components?
Selective plating deposits metal only on specific surfaces of a component, leaving other surfaces unplated. This is critical for semiconductor components where plating in the wrong location can cause electrical shorts, seal failures, or assembly problems. ProPlate uses custom masking, fixturing, and racking to achieve precise selective coverage on complex semiconductor and electronics geometries.
Can ProPlate handle rhodium plating for semiconductor and PCB applications?
Yes. ProPlate has extensive experience in rhodium plating for electrical contacts, semiconductor wafers, and PCB components. Rhodium plating for semiconductor applications is particularly demanding due to tight plating tolerances, high process control requirements, and rhodium’s inertness once deposited. ProPlate operates an in-house chemistry department to monitor and maintain plating baths proactively, which is critical for consistent rhodium outcomes on high-value components.
Does ProPlate support plating onto plastics for electronics components?
Yes. ProPlate’s Plating onto Plastics capabilities include spring probes, pogo pins, compression test sockets, LGA sockets, board-to-board connectors, and EMI and RFI shielding on molded or machined housings. Plating onto plastics allows polymer components to carry current, resist wear, and provide shielding at a fraction of the weight and cost of solid metal alternatives.



